Softgel Production Line

Model RG2-180A soft-capsule production line is a new generation of rolling-mold water-cooled soft-capsule line optimally designed and finely manufactured on the basis of foreign latest technology.
Its main technical specifications reach the international advanced level and conform to standard GMP.
Model RG2-180A soft-capsule production line consists of the gelatin-melting pot, thermal-insulated gelatin-storage pot, electrical control panel, main machine conveyor, setting-drying rotary-cage, ruptured-gel recovery unit, and colloid mill. It works under the following principles. The oily or gelatin-insoluble liquids, pastes, or plasters (e.g. extract form Chinese Medicine Herbs) are injected into between two rolling gelatin skins in a given quantity, cut, and then formed through two rolling molds into various-shaped soft-capsules, such as egg-shape, fish-shape, cylindrical shape ball-shape and calabash. These products are widely used in many industries such as medicine, cosmetics, health goods and pesticides.
 
This production line offers the following ten merits:

• The water-cooled models eliminate the dust contamination resulted from the air-cooling.
• In comparison with 6-inch model the optimized rolling-models increase the output by 30%-40% and meanwhile remarkably enhance the utilization ratio of gelatin.
• The gelatin is pneumatically conveyed from the thermal-insulated gelatin-storage pot through the ground, which improves the production environment.
• The food-grade conveyance belt produced by Lexno Corporation (USA)(FDA an approved) is used for conveyance of capsule, which is non-toxic, non-sticky, and easily washable.
• The setting-drying rotary cage is made of stainless steel expanded sheet, which is free of dead corners and easily washable. An oil pan is placed under the rotary cage to ensure a working environment free of oil drops.
• All the electric elements are imported from famous manufacturers and have stable performances.
• In production of low-dosage products, the accompanied 10-station and 14-station injection rod fully utilizes the width of molds and enhances the gelatin-utilization ratio and output.
• The optimal-designed injector extends the range of consistency of medicine solution.
• The improved capsule-peeling unit minimizes the probability of wrapping of the waste gelatin skin onto the gelatin-peeling rod.
• Except that the injector, the spreading box and the rolling-mold conveyance belt are made of special materials, the parts contacting with medicine are made of 304 or 316 superior stainless steel and absolutely conform to standard GMP.